PittsburghTotes · RecyclingQuote
03.2Products · Reconditioned
Clean, tested, logged

Reconditioned totes —
a second first life.

These are used totes that we've run through the full reconditioning bay: triple-rinse, hot-caustic, pressure-tested, optionally rebottled with a new HDPE inner. Every unit ships with fresh UN31A paperwork and a ledger entry.

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Three reconditioned IBC totes with fresh food-grade labels ready for shipment.
Plate № 07
South lot · three units ready for dispatch
Plate № 07

Food-grade. Cleaned. Certified. Labelled by hand.

Straight out of the wash bay, dried in the 48-hour forced-air tunnel, re-labelled with the current reconditioning date, and wheeled to the south lot for dispatch. The blue sticker on the side is not decorative — it links back to a ledger entry with the wash operator's initials, the chemistry used, and the UN31A retest timestamp.

Captured on site

The reconditioning steps, in order

  1. 01

    Receive & tag

    Every tote gets an ID on arrival. Prior contents are logged from the label or a short conversation with the seller.

  2. 02

    Triple rinse

    Hot caustic → detergent → potable water. Waste is captured, treated, and drained to an industrial sewer connection.

  3. 03

    Inspect & swap

    Valve, gasket, and cap replaced if sub-standard. Cage straightened or swapped. Pallet reviewed.

  4. 04

    Pressure test

    Hydrostatic UN31A re-certification. Paperwork attaches to the tank ID and follows it out the door.

Standard reconditioned

Same HDPE bottle, cleaned and re-tested. Our best value for anything other than food contact. 90% of customers land here.

  • · Fresh UN31A cert · 1 year
  • · Replaced valve and gasket (if worn)
  • · From $175.00/unit

Rebottled food grade

Original cage + pallet, new virgin HDPE inner bottle, full food-grade paperwork. For operations that need FDA-compliant contact surfaces without buying brand new.

  • · Virgin HDPE inner · FDA 21 CFR 177.1520
  • · Fresh UN31A cert · 1 year
  • · From $245.00/unit
In the wash bay

Inside the triple-rinse

The phrase gets used loosely in our trade. Here's the specific protocol we run on every reconditioned unit, measured and logged so you can trust the outcome.

  1. 01
    Stage 1 · Caustic cycle
    180 °F sodium-hydroxide solution (1.5–2.0% by mass), circulated 12 minutes through a spinning spray head that hits every interior wall. Handles fats, sugars, most organic residue, and softens mineral scale.
  2. 02
    Stage 2 · Acid cycle (when needed)
    Phosphoric or citric acid rinse at 140 °F, 6 minutes. Only applied when prior content was dairy, plating chemistry, or scaled water. Neutralized downstream before drain.
  3. 03
    Stage 3 · Detergent flush
    Food-grade non-ionic surfactant, 110 °F, 8 minutes. Carries any broken residue to drain and leaves no film on the HDPE.
  4. 04
    Stage 4 · Potable rinse
    Municipal water at line temperature, 10 minutes, until conductivity at the drain matches inlet within ± 5 µS/cm.
  5. 05
    Stage 5 · Air-dry & inspect
    Filtered shop air through the discharge valve for 20 minutes. Interior then lit and visually checked. Any cloudiness or residue sends it back to Stage 1.

What the UN31A re-cert actually proves

Every reconditioned tote we ship carries a fresh UN31A / Y stamp. The certification is doing real work, not decorating the cage.

Stack test

Tote loaded to 1.8x operating weight for 24 hours to prove cage and pallet won't yield under warehouse stacking pressure.

Hydrostatic test

Bottle pressurized to 1.5x operating pressure (typically 15 psig) and held. Any weep at seams or valve fitting is an automatic fail.

Leak-proofness

Internal pressurization at 2.9 psig, all openings sealed. The tote is submerged in a soap bath; any bubble path is a reject.

Drop test

At least one unit per batch is dropped corner-first from 31 inches onto a steel plate. Break it and we revisit the whole batch.

The resulting plate is valid for 12 months after re-cert for liquid service, and we attach the test report PDF to the tank's ledger entry, searchable by ID.

Reconditioned vs rebottled — when to pay up

AttributeStandard reconditionedRebottled food grade
HDPE bottleOriginal, triple-washedVirgin, factory-new
Contact surface eligibilityNon-food industrial onlyFDA 21 CFR 177.1520
Cage & palletOriginal, straightened & cleanedOriginal, straightened & cleaned
ValveReplaced if wear notedFood-grade butterfly, FDA gasket
DocumentationRe-cert + ledger entryRe-cert + ledger + bottle lot letter
Lead time48 hours72 hours
Best forGlycol, fertilizer, biodiesel, waterMaple, honey, beverage, cosmetics

We think of rebottling as the honest answer to "I need new" when a customer only actually needs a new contact surface. The steel cage of a 2016 Schütz is every bit as good as one made last month — there's no reason to put it in the scrap pile when a fresh bottle does the whole job at a fraction of the new-tote cost.

Gasket matrix

Which elastomer, for which fluid.

The valve body is usually the right polypropylene by default. The part that fails first is the gasket. Match the elastomer to the fluid and the reconditioned tank will outlast the project.

ElastomerStrong forWeak for
EPDM (std)Water, glycols, weak acids, soaps, rain captureOils, fuels, most hydrocarbons
Buna-N (NBR)Diesel, biodiesel, vegetable oils, DEFOzone exposure, strong acids
Viton (FKM)Solvents, aromatic hydrocarbons, strong acidsHot amines, steam
PTFE (envelope)Virtually anything chemicalPrice, and it's stiffer to seat
SiliconeFood contact, FDA 21 CFR 177.2600Abrasives, high pressure

Questions we hear most

Is reconditioned the same as refurbished?

Close, but we reserve 'reconditioned' for units that pass a fresh UN31A pressure test with paperwork. Refurbished in the broader trade just means wiped clean and made pretty. Ours is always the former.

How much water do you use per tote?

Roughly 60 gallons across all five cycles. Our wash loop captures and treats 100% of it on-site — we discharge to an industrial sewer connection under a McKees Rocks Sanitary Authority permit.

Can I send you my own totes to recondition?

Yes. We run a job-lot reconditioning service priced per unit by quote with a 20-tote minimum. You drop, we wash-test-ledger-return. See the Services page for the intake form.

Will a rebottled tote pass a food-plant audit?

In our experience, yes — provided you keep the bottle-lot certificate and the UN31A test report we ship with it. Auditors want document continuity more than they want mill-fresh. We pre-assemble the binder for you.

What's the warranty on a reconditioned tank?

90-day functional warranty — leaks, valve failure, cage weld crack, any UN31A reversal. We'll swap it on the spot and log the swap to the ledger. Cosmetic wear (fade, paint chips, pallet scuffs) is not covered.

How long does reconditioning hold up?

The re-cert is 12 months; the cleanliness is good indefinitely if the tote stays sealed. We've seen reconditioned tanks run ten years of food-adjacent use and still hold pressure. UV and freeze cycles shorten that fast — keep it shaded.

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